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                    Arc Welding Electrodes | Submerged Arc Welding Fluxes |  Welding Wires |  Grinding & Cutting Wheels

 

     

OP 122

 

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EN 760                         SA FB 1 65 AC H5

DIN 32 522            B FB 1 55 AC 10 MHP5

 

Type/ Characteristics: Agglomerated fluoride-basic type flux for welding general structural steels, pressure vessel and pipe steels, as well as fine grain structural steels.

As regards silicon, AMA OP 122 will produce a slight pick-up, whereas it is relatively neutral as to manganese, which requires the use of wire electrodes having higher manganese content, as for instance 50-12, 50-15. AMA OP 122 is also suitable to be used for twin wire, tandem and multi wire welding, as well as for welding from both sides in one pass, as is the case in fabrication large diameter pipes. For improved toughness values, it is advisable to use molybdenum alloyed wire electrodes. AMA OP 122 exhibits high current carrying capacity and is therefore suitable for depositing large fillet weld sections. Slag removal is excellent. Owning to its low bulk density, consumption is also low. On account of its special production mode, moisture pick-up of the flux and hydrogen content of the weld metal are low.

AMA OP 122 can be used on either DC (positive) or AC up to 1200 A. Damp flux shall be redried by baking at 300-350 ˚C. Grain size according to DIN 32 522:2-20.

 

 

Main constituents:

SiO2+TiO2

CaO+MgO

Al203 + MnO

CaF2

 

%20

%30

%25

%20

 

 

 

 

 

 

Basicity to boniszewsk: ~1.7

 

 

Metallurgical behavior: Pick-up and burn-off the alloying elements Si and Mn as a function of the alloy content

of the wire electrode, DVS Merkblatt 0907, part 1

 

 

All-Weld metal analysis (typical values):

 

           With Wire electrode                                                                   Weight-%  

 
  C Si Mn Mo    
50-12 0.04-0.08 0.1-0.2 0.8-1.2 -
50-14 0.04-0.08 0.1-0.2 0.8-1.2 0.5
50-15 0.04-0.08 0.15-0.25 1.3-1.6 -

 

Application:

Materials

Multi-pass joint welding

Welding from both sides in one pass

 

General structural steels

With wire electrode

With wire electrode

St37-2,Ust37-2,RSt37-2

50-12

50-12,50-14

St 37-3,St 44-2,St 44-3

50-12

50-12,50-14

St 52-3

50-12-50-15

50-12,50-14

Pipe steels

With wire electrode

With wire electrode

StE 210.7, StE 240.7, StE 290.7

50-12

50-12,50-14

StE 320.7, StE 360.7,385.7

50-15

50-12,50-14

StE 415.7, StE 445.7,480.7

50-14

50-14

St 37 , St 37.4, St 35.8

50-12

50-12,50-14

St 44 , St 44.4, St 45.8

50-12

50-12,50-14

St 52 , St 52.4

50-12

50-12,50-14

X42

50-14

50-14

X46, X52,X56

50-14

50-14

X60, X65,X70

50-14

50-14

Boiler plates

With wire electrode

With wire electrode

H I, H II

50-12

50-12,50-14

17 Mn 4

50-12

50-12,50-14

19 Mn 5

50-12

50-12,50-14

17 Mo 3

50-12

50-14

Fine grain structural steels

With wire electrode

With wire electrode

StE 255 , WStE 255

50-12

50-12,50-14

StE 285, WStE 285

50-12

50-12,50-14

StE 315, WStE 315

50-12

50-12,50-14

StE 355, WStE 355

50-12

50-12,50-14

StE 380 , WStE 380

50-15

50-12,50-14

StE 420, WStE 420

50-14

50-14

TStE 255, TStE 285

50-15

-

TStE 315, TStE 355

50-15

-

TStE 380

50-15

-

 

 

Welding from both sides in one pass, especially in multi wire welding, 50-14 Mo wire electrode should be used

because of the fine grain formation caused by molybdenum.

 

Approval : LRS, NK ,GL